Custom Factory for Custom Kitchen Cabinets

Overview

Our facility produces kitchen cabinets to exact customer specifications, using CNC machining, panel sawing, and edge banding equipment calibrated for repeatable dimensional accuracy. Each unit is built from sheet goods or solid wood blanks selected according to the project’s structural and finish requirements.

Material Selection and Performance

Material choice directly influences cabinet weight, moisture resistance, and surface durability. We stock common grades and can source specialty substrates upon request, with typical properties listed below.

• Particleboard (PB) – density 600‑650 kg/m³, internal bond ≥0.8 MPa, thickness tolerance ±0.3 mm.
• Medium-density fiberboard (MDF) – density 700‑780 kg/m³, modulus of elasticity ≈4 GPa, suitable for painted finishes.
• Plywood (birch or hardwood) – 5‑7 plies, cross‑banded, shear strength ≥30 MPa, excellent screw holding.
• Solid wood (maple, oak, walnut) – moisture content 6‑8 % after kiln drying, dimensional stability ≤0.2 % change per 1 % RH shift.
• Laminate and veneer overlays – wear resistance per EN 438‑2, thickness 0.6‑1.2 mm.

Design and Engineering Workflow

Customer-provided CAD files (DWG, DXF, or SKP) are imported into our CAM system, where nesting algorithms optimize material usage to within 1‑2 % waste. Joint details such as dowel, cam lock, or confirmat are automatically generated based on load calculations for typical door weights of 4‑8 kg.

A preliminary 3D review is shared for clearance checks (e.g., appliance openings, filler strips) before toolpath generation. All critical dimensions are annotated with target tolerances, enabling the production team to verify compliance during in‑process inspection.

Manufacturing Capabilities

Quality Assurance and Inspection

Inspection occurs at three stages: incoming material verification, in‑process dimensional checks, and final assembly audit. Each stage uses calibrated instruments traceable to national standards.

• Material – moisture content measured with pin‑type meter (±0.5 % RH), thickness verified with digital caliper (±0.01 mm).
• Machining – first‑piece inspection compares CNC output to CAD model using CMM; deviation must be within ±0.2 mm.
• Assembly – door gap uniformity checked with feeler gauges; target clearance 0.5‑0.8 mm.
• Finish – gloss measured at 60°; acceptable range 20‑80 GU depending on coating.
• Packaging – corner protectors and edge guards applied; drop test performed per ISTA 1A for representative samples.

Applications in Commercial and Residential Projects

Cabinets produced here are specified for multifamily housing, hospitality suites, and high‑end residential kitchens where dimensional consistency reduces on‑site fitting time. The ability to match existing façade materials (e.g., veneer‑wrapped MDF to existing laminate) allows seamless integration during renovation without visible seams.

For laboratory or medical environments, we offer sealed edge finishes and antimicrobial coatings that meet ISO 14644‑1 Class 6 cleanliness criteria when paired with appropriate substrate selection.

Customization Options

Beyond standard sizes, we accommodate non‑standard angles, integrated lighting channels, and custom hardware placements. All custom features are reviewed for manufacturability before tooling is released.

• Variable depth cabinets (100‑600 mm) with adjustable shelf pins.
• Pull‑out mechanisms (blind corner, pantry) tested to 30 000 cycles.
• Integrated power strips and data ports with UL‑listed components.
• Custom profile doors (shaker, slab, raised panel) with matching edge band.
• Specialty finishes: high‑gloss UV, matte lacquer, textured melamine, or veneer stain.

Frequently Asked Questions

Request a Quote

To begin a project, please submit your CAD files, material selections, and required delivery date via our contact form. Our engineering team will review the package and return a detailed quotation within two business days.

Contact Us for a Quote